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What to do if the wire is often broken during the drawing process?

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What to do if the wire is often broken during the drawing process?

  • Categories:News
  • Time of issue:2021-05-13 14:21

(Summary description)The wire drawing machine often breaks during the working process, which greatly affects the work efficiency.

What to do if the wire is often broken during the drawing process?

(Summary description)The wire drawing machine often breaks during the working process, which greatly affects the work efficiency.

  • Categories:News
  • Time of issue:2021-05-13 14:21
  • Views:
Information
1) Wire breakage caused by loose joints
 
Solution: Adjust the current, top pressure and power-on time of the butt welder to improve the quality of the welder;
 
2) Wire breakage caused by impurities in the wire
 
Solution: Improve the acceptance standard of billets for production;
 
3) Wire breakage caused by unreasonable mold matching of the machine
 
Solution: Consult a professional manufacturer and pass relevant process verification to adjust the mold matching to eliminate the phenomenon of excessive or small deformation;
 
4) Wire breakage caused by the hole shape of the mold is incorrect or not smooth.
 
Solution: Repair the mold in strict accordance with the standard, the deformation angle of the working area cannot be too large or too small, the sizing area cannot be too long, and the finish of the mold hole after polishing must meet the requirements;
 
5) Wire breakage caused by excessive reverse tension
 
Solution: Adjust the pay-off tension, not too large, and the number of winding coils of the tower wheel should also be reasonable;
 
6) Wire breakage caused by pressing on the tower wheel
 
Solution: adjust the number of windings of the tower wheel, adjust the tower wheel with a deeper correction groove, and polish the tower wheel with rough surface;
 
7) Wire breakage caused by poor pickling
 
Solution: adjust the temperature and concentration of the acid solution; strengthen flushing and reconciliation;
 
8) Wire breakage caused by poor wire billet quality
 
Solution: The unqualified wire billet flows into the next process, and the intermediate inspection is strengthened;
 
9) Wire breakage caused by wet wire rod
 
Solution: Prevent the wire from getting damp, and temporarily not put the damp material into production;
 
10) Wire breakage caused by poor lubrication
 
Solution: Regularly test the grease content of the lubricant, and replenish it if it is lower than the standard requirement; regularly test the temperature of the lubricating fluid to ensure that it is within the required temperature range and ensure that the pipeline is unobstructed, so that there is sufficient lubricant during the stretching process ; 

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